Plate Levelling Machines
Ensures precise levelling operations and reduced operator fatigue
Precision Manufacturing Aided By High Quality Assurance
Experience High Precision Levelling
Our top-of-the-line Plate Levelling Machines are designed for hassle-free usage and high precision; to ensure peace of mind and operational ease for plate levelling jobs.
Himalaya’s plate levelling machines deliver a multi-fold advantage to your fabrication infrastructure - a remarkably efficient and lasting performance, an unbeatable levelling precision, reduced capital expenditure, and lower ongoing operational and maintenance costs.
The HIMALAYA Advantage
-
What is done to compensate for deflection of rolls during pre-bending and rolling?All rolls are crowned (cambering) for compensating deflection.
-
What is the arrangement provided for balancing of top roll when swing arm is opened?Top roll is counter balanced automatically once the drop end is opened without any jacks or manual arrangement.
-
Is there any method to know the position of bottom rolls?DRO (Digital Readout) is housed on the operating console which gives the position of the bottom rolls with respect to the top roll.
-
What is the capacity for cone bending?Cones can be bent up to the edge-bending capacity of the machine. The bottom rolls can be inclined for the required cone angle.
-
What is the level of protection for electrical components?Some of the electrical bough outs are IP 55 like motors, switchgears etc. The electrical cabinet will be manufactured as per our standard practices and will meet IP 55 protection.
-
Is the main drive reversible?Forward and reverse to the main drive is provided. The bottom rolls can be moved up and down individually.
-
What is the type of oil required?Hydraulic oil – Enklo 68 Planetary Gear box – EP 90
-
Where are the main machine controls?Operating console houses push buttons for all the operations of the machine. The console is movable so that the operator can keep it at any desired location.
-
Can we bend hot plates on the machine to get higher thickness capacity?Although the standard machine is not meant for hot rolling, occasional hot rolling can be done (a few jobs per month) provided that suitable precautions are taken.
-
Some plates have high yield point (YP). The rolling capacities are rated for 26Kg/mm2. How to find the equivalent thickness?Divide the Actual YP by 26. Find square root of this number. Multiply this value by actual plate thickness to get effective thickness.
Enjoy the peace of mind that you are in good hands.
Our Product Range
Model
Max. Thickness
in mm
Min. Thickness
in mm
Width
in mm
Top Roll Dia.
Drive
HP
No. of Rolls
55 Roll
L/03/130/17/0
3.14
1
1270
55
30 HP
17
-
8
1.6
800
55
22 HP
11
70 Roll
L/07/12/13
6
1
1220
70
25
13
180 Roll
L/18/25/09/0
18
5
2500
180
75
9
L/18/25/09/1
20
5
2500
180
100
9
L/18/25/09/P
20
5
2500
180
50
9
280 Roll
L/28/20/11/1
33
10
2000
280
75
11
365 Roll
LS/40/30/7
40
8
3000
365
125
7
* All capacities are as per 26 Kg/mm2 (Yield Strength of Plate Material).
We offer machines with fixed as well as variable speeds according to your application and feed requirements.
Build Quality & Benefits
Sturdy Steel Structure
Rigid structure designed to sustain the maximum separating forces generated during the levelling process.
Leveller Rolls
Made of alloy steel hardened to HRC 60 (approx.) and mounted in high grade antifriction bearings.
Backup Rolls
Designed to support the main rolls and sustain the forces created during levelling process.
They are made from alloy steel, hardened to HRC 54 (approx.) and ground Lubrication.
Banks of back up rollers ensure less pitch between straightening rolls & minimum deflection of rolls resulting in very good plate straightening accuracy.
The gear boxes of the drive are splash lubricated. The bearings of backup rolls are grease packed and provided with fittings for periodic re-lubrication.
Operational Benefits & Features
High Accuracy
Excellent levels of accuracy of levelling operations, within ± 0.5 to 0.2 mm per meter for the rated capacity range.
Better Control
Variable operating speed provides better control to levelling process.
PLC Capability
Our machines are operated by PLC control panels that increase the operational speed while reducing operator fatigue. This leads to better output even with lower operator skills.
Safety
Plate levelling machines are designed with safety in mind. Electrical overload protection ensures that the machine is protected against power fluctuations as well as excessive load.
Our machines also come with mechanical safety spiders that provide an additional layer of safety to its functioning.
Conveyor (Optional)
We can provide, upon request, conveyors to aide in feeding and retrieval of plates.
Our Valuable Clients
Want to Know More?
Other Products
