We will explore why you should consider adding a plate rolling machine to your fabrication unit and the essential parameters you need to consider before making this decision.
Let’s start with the 7 reasons or, precisely, the workshop-enhancing benefits you get by investing in your plate rolling machine at your fabrication unit.
7 Reasons Why You Should Add a Plate Rolling Machine to Your Fabrication Unit
Benefit 1: Increase Production Capacity
The primary reason to invest in a plate rolling machine for your fabrication unit is its significant boost to your production capacity.
Traditional manual plate rolling methods are time-consuming and labor-intensive, leading to slower outputs. Third parties are only a bullet to bite. Trust is all you can have with them.
A plate rolling machine, on the other hand, automates the rolling process, enabling you to produce a higher volume of rolled plates in a shorter time.
This bolstered growth in production capacity can open up new business opportunities and allow you to fulfill larger orders, giving you leverage in the industry.
Benefit 2: Improve the Quality of Products
Precision and consistency are crucial factors in the fabrication industry when it comes to the quality of rolled metal plates.
Manual rolling can lead to variations in the rolled plates' thickness and curvature, impacting product quality.
On the other hand, a rolling machine for plates ensures uniformity in the rolled plates. This way, your fabrication unit gets higher-quality end products that meet stringent industry standards and fulfill customer requirements.
Benefit 3: Expand Your Product Range
With a plate rolling machine, you can diversify and broaden your product range. You now become eligible to offer customized solutions to a broader customer base. Voila! That’s one tough nut to crack put between the rollers.
The machine's versatility allows you to roll plates of various sizes, shapes, and thicknesses.
Benefit 4: Reduce Labor Costs
Labor costs have a significant impact on your fabrication unit's expenses. Implementing a plate rolling equipment streamlines production and reduces the dependence on manual labor in plate forming, leading to substantial cost savings.
The machine's precision and automation minimize errors caused due to manual rolling, ensuring high-quality output. Additionally, the fabrication process becomes more efficient, enabling the company to meet tight deadlines and take on larger orders.
All in all, the investment in a plate rolling machine not only optimizes production but also positions the company competitively in the industry, attracting more clients and supporting business growth.
Benefit 5: Improve Safety Inside the Fabrication Unit
Plate rolling involves handling and rolling or bending heavy metal plates, which can pose safety risks to workers, especially when done manually.
Investing in a plate rolling machine enhances your workplace’s safety by automating the rolling process and reducing the need for manual bending of large and heavy metal plates.
Benefit 6: Increase Flexibility of Your Fabrication Unit
Flexibility in fabrication processes is essential to stay in competition in the industry. A plate rolling machine minimizes errors and offers the added advantage of versatility.
With the ability to handle various materials and plate dimensions, the machine empowers fabricators to swiftly respond to custom orders and adapt to shifting market demands.
Adaptability ensures your workshop’s flexibility and makes sure you meet customer requirements efficiently and explore new opportunities.
Benefit 7: Improve Environmental Sustainability
Efforts to enhance environmental sustainability have become a critical and, by far, the most important aspect of modern businesses.
Plate rolling equipment can achieve better material utilization and waste reduction. Since it gives precise results, the machine rules out any manual re-rolling required due to incorrect rolling or deformed metal plates.
The machine's accuracy and precision ensure minimal material waste during the rolling process, contributing to a more eco-friendly metal plate rolling production.
It is quite obvious that you need a machine for rolling plates if you want your workshop to gain these benefits. But, it is also necessary to understand which parameters you should keep in mind.
Precision engineering, cutting-edge technology, and a qualified team are essential for achieving manufacturing excellence in the plate rolling industry. It guarantees the manufacturing of high-quality rolled plates utilized in many industries, from building to aerospace. Meeting industry norms and objectives requires constant innovation.
5 Parameters to Consider When Adding a Plate Rolling Machine to Your Fabrication Unit
Here are the 5 parameters that you should consider while adding a plate rolling to your fabrication unit. It is necessary to consider these parameters because a plate-rolling machine is a big investment, and you need to make sure you are making a smart decision.
Parameter 1: Size of the Machine
The size of the plate rolling machine you choose should match the scale of your fabrication unit and the dimensions of the metal plates you typically work with.
While larger machines offer greater capacity, they may not be suitable for smaller workshops with limited space and lower production volumes. So make sure you decide according to the size of your fabrication unit.
Parameter 2: Type of Metal Plate You Will Be Working With
Every plate rolling machine is designed to handle specific types of metal plates, such as steel, aluminum, or copper. All these plates have different yield strengths, and the rolling process varies too.
Ensure that the machine you select is compatible with the materials you frequently work with or plan to work with in the future.
Parameter 3: Features You Need
Plate rolling machines come with various features. Some of them are pre-bending capabilities, digital controls, auto-lubrication or self-lubrication, and variable rolling speeds.
Identify the features that align with your fabrication requirements and choose a machine that offers the functionalities you need.
Parameter 4: Power of the Machine
The power of the plate rolling machine directly affects its ability to handle thicker and tougher materials. The thicker the plate is, the more force you will need to roll it.
When you choose a machine, you need to make sure it has enough power to roll the metal plate that your fabrication unit commonly works on. This way, the machine's power can handle the maximum thickness you may encounter.
Parameter 5: Accuracy of the Machine
A plate rolling machine with precise control ensures uniformity in thickness and curvature. This guarantees high-quality rolled plates.
Advanced measurement systems and sturdy design contribute to accuracy, while automation enhances repeatability and efficiency. Regular maintenance sustains long-term precision.
Industry Dedicated Use Cases of Plate Rolling Machines
Himalaya Machinery has prepared some use cases from different industries for you to understand how a plate rolling machine can be a blessing for your fabrication unit and others around the world.
Use Case 1: Aerospace and Rocket Shell Manufacturing
Specialized components for defense equipment and military vehicles.
Shaping plates for aerospace applications like wing components and engine casings.
Use Case 2: Shipbuilding and Marine Industry
Rolling steel plates to create hull sections and ship decks.
Forming cylindrical sections for ship propellers and rudders.
Shaping steel plates for offshore platforms and marine structures.
Use Case 3: Oil and Gas Industry
Manufacturing rolled plates for storage tanks, pressure vessels, and heat exchangers.
Forming cylindrical sections for pipelines and risers.
Creating custom-shaped plates for oil rig components and equipment.
Use Case 4: Railway Industry
Rolling plates for railway tankers, carriages, locomotive frames, and components.
To Conclude
It is surely difficult to deal with low productivity and enhance the efficiency of your fabrication unit in the absence of a plate rolling machine. But getting one is the decision you will gain from even if you make this decision in the dark. Make sure your eyes are open while you check for the parameters and get the benefits for your fabrication unit.
We are Himalaya Machinery, experts in manufacturing plate-rolling machines for the last 45 years. Share your plate rolling machine requirements with us, and we would love to help you choose the machine you need.