Industry Value Chain
Wind turbines have come a long way since their inception, from their earlier use of pumping water to their current application of generating massive amounts of electricity. But while their details get complicated, but their overall design concept is basic.
The energy produced by a wind turbine is proportional to the size of the blades mounted around the rotor. The longer the blades, the higher the power output. More powerful turbines with longer blades require the construction of higher and stronger wind towers that can be deployed onshore and offshore. Thus, the accurate construction of wind turbine towers is critical to ensuring longevity of these expensive devices.
Himalaya enjoys a significant respect and credibility when it comes to rolling equipment needed to build wind towers. Through 40+ years of experience and expertise of building plate rolling machines, we have developed specific solutions for production of wind towers.
Why Himalaya?
Himalaya plate bending machines assure high productivity and extreme precision. Our machines are built to deliver quality rolling and pre-bending of the plates.
Himalaya machines have a robust steel structure made from heavy metal plates, connected to each other by a strong box design chassis with interlocking frames & strengthening ribs. These allow for parallelism of all axes and precise surfaces, as well as longevity and precision.
We design the rolls with optimal diameter and use forged carbon steel rolls machined by high precision CNC lathes. Our rolls have a special spline-based design that is extremely efficient in connecting the rolls with the planetary gear system. Our rolls are also crowned to compensate for roll deflection during the bending process.
Our machines are equipped with a hydraulic system which can work at less than full capacity when jobs less than maximum thickness are rolled. Twin speed operation also reduces the energy consumption up to 50% at slower speeds.
Himalaya Planetary driving system used in our machines is efficient and eliminates energy wastage associated with heavy-transmission systems and yet achieves the goal of speed reduction by increasing the stages in gears and pinions.
The simple yet robust design of our machines also enables ease of operations and faster manufacturing. And our full package of accessories provides quick movement of rolled plates for rolling, welding, and subsequent manufacturing activities. The high construction quality of our machines means that they can work 24 hours a day and are highly reliable with minimum downtime.
Recommended Solutions
Three Roll Plate Bending Machines
Section Bending Machines
Four Roll Plate Bending Machines
Variable Geometry Plate Bending Machines
The HIMALAYA Advantage
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Enjoy the peace of mind that you are in good hands.
Our Valuable Clients
Customer Success Stories
They are currency printers (HIMALAYA Plate Bending Machines), if you are in the business of making windmill towers in India you got to have them. (Toolfab Engineering produces more than 500 windmill towers in a year.)
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Mr. C. Madan Mohan, B.E.
Managing Director, Toolfab Engineering, Trichy