Industry Value Chain
Industrial steel structure is the most common option when it comes to design and construct industrial buildings due to its strength, reliability, durability, safety, and also ease of construction. It is ideal for manufacturing, petrochemical and other industries that require large plants for massive production. Moreover, most industries require extended sheds which serve as open workshops or distribution warehouses. These workshops vary in sizes from small to massive distribution warehouses covering over one thousand square meters.
The structural steel market size was valued at USD 96.94 billion in 2020 and is expected to grow at a compound annual growth rate (CAGR) of 5.3% from 2021 to 2028. Infrastructural developments, in both developing as well as developed countries, are anticipated to remain primary factors driving the demand for structural steel.
The growing housing needs, as a result of the increasing population across the globe, is also among the key factors driving the product demand. As per the projections estimated by the United Nations, the global population will reach 11.2 billion by 2100, which, in turn, is expected to augment the demand for new houses, thus, indirectly contributing to the growth of the market.
Structural steel is widely used because of its strength, durability, reliability, and the ease of construction. These qualities enable steel to be the best choice of material for the construction of factory, manufacturing, and processing plant buildings. To build these steel structures, extensive experience, skills, and knowledge about steel fabrication is required.
The pipe and section bending machines of Himalaya are ideal for making all kinds of bends, curves, shapes on different pipes and profiles no matter the material to be use, aluminum, stainless steel, mild steel, copper, galvanized pipe for making staircases, tube spirals, pipe flanges, railings etc. Our section bending machines are accurate when making bends on T-profiles, angles, U-profiles, round pipes and bars, square bars and pipes, flat bars.
Why Himalaya?
Himalaya section bending machines assure high productivity and extreme precision. Our machines are built to deliver quality rolling and pre-bending of the plates.
Our Section Bending Machines have been constructed in the form of a versatile pyramid type machine with two power driven rolls with fixed axes and a third roll with a power actuated and push button controlled adjustment for easy operations.
Himalaya machines have a robust steel structure with well-proportioned members and reinforcements that ensure longevity and precision of operations.
Our 16,000 square meters of manufacturing facility strategically allows us easy access to infrastructure facilities like transport, raw materials, skilled workforce, power supply etc.
Our manufacturing excellence is underpinned by continuous product development since 40+ years with focus on design, build quality, performance and value for money. All our designs have been developed in-house and are fully supported by us.
The HIMALAYA Advantage
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What is done to compensate for deflection of rolls during pre-bending and rolling?All rolls are crowned (cambering) for compensating deflection.
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What is the arrangement provided for balancing of top roll when swing arm is opened?Top roll is counter balanced automatically once the drop end is opened without any jacks or manual arrangement.
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Is there any method to know the position of bottom rolls?DRO (Digital Readout) is housed on the operating console which gives the position of the bottom rolls with respect to the top roll.
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What is the capacity for cone bending?Cones can be bent up to the edge-bending capacity of the machine. The bottom rolls can be inclined for the required cone angle.
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What is the level of protection for electrical components?Some of the electrical bough outs are IP 55 like motors, switchgears etc. The electrical cabinet will be manufactured as per our standard practices and will meet IP 55 protection.
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Is the main drive reversible?Forward and reverse to the main drive is provided. The bottom rolls can be moved up and down individually.
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What is the type of oil required?Hydraulic oil – Enklo 68 Planetary Gear box – EP 90
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Where are the main machine controls?Operating console houses push buttons for all the operations of the machine. The console is movable so that the operator can keep it at any desired location.
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Can we bend hot plates on the machine to get higher thickness capacity?Although the standard machine is not meant for hot rolling, occasional hot rolling can be done (a few jobs per month) provided that suitable precautions are taken.
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Some plates have high yield point (YP). The rolling capacities are rated for 26Kg/mm2. How to find the equivalent thickness?Divide the Actual YP by 26. Find square root of this number. Multiply this value by actual plate thickness to get effective thickness.
Enjoy the peace of mind that you are in good hands.
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Sachin Bhamare
Asst Manager Project